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Heat-sealed hook and loop tape carries a hot-melt adhesive film on its back instead of a pressure-sensitive adhesive. The film is laminated to the tape with PUR glue, then melted under heat and pressure so the tape bonds permanently to the substrate — no stitching, no solvent, no liner to peel.
A pressure-sensitive adhesive holds by tack and can creep under load or lift at the edge on fabric and foam. A hot-melt film flows into the substrate and sets, giving a bond above 1.5 kgf/cm² that behaves as a permanent joint rather than a removable one. That is the reason this construction is used on seat covers, braces and laminated panels where the tape must not drift over the product's life.
| Item | Value |
| Film thickness | 0.05 - 0.25 mm |
| Melting point | 90 °C |
| Film hardness | 80A |
| Bonding strength | >1.5 kgf/cm² |
| Service temperature | -40 °C to 80 °C |
| Hot press welding | 0.1 - 0.4 MPa, 120 - 160 °C |
| High-frequency welding | 0.1 - 0.4 MPa, 120 - 150 °C |
| Suitable substrates | Cotton, PU leather, neoprene, fabric |
Size 8 - 1500 mm to order, black / white / custom colour, 100% nylon or nylon-polyester, shear strength ≥11 N/cm², packed 50 yards per roll.
Loop-only constructions are on heat-sealed nylon loop fabric and heat-sealed polyester loop fabric; for removable bonding instead of permanent, see adhesive-backed nylon loop fabric.
Hot press or high-frequency welding? Both work with the same film. Hot press suits flat panels and short runs; high-frequency welding suits thicker laminated stacks and parts that need the heat generated inside the joint. The pressure band is the same for both, only the temperature window differs.
Can the tape be re-positioned after bonding? No. Once the film melts and sets the joint is permanent — that is the difference from a pressure-sensitive product. Trial on an offcut first, because the bond cannot be lifted and re-applied.
Why does a bond sometimes fail at the edge? Usually insufficient pressure rather than insufficient temperature. Below roughly 0.1 MPa the film does not fully wet the substrate, so the edge lifts first. Check platen flatness and dwell time as well as the temperature setting.
What happens above the service temperature? The joint is rated to 80 °C. Above that the film softens and the peel value drops, so for hotter assemblies specify a different adhesive system rather than pressing the same tape harder.
Heat-sealed hook and loop tape is specified where the fastener has to become part of the product rather than an accessory added afterwards — the tape goes into the press with the panel and comes out bonded.
Seat covers, door trim and headliner panels are laminated in one pass. A hot-melt backing survives the compression and heat of the seat build and does not creep where a pressure-sensitive adhesive would lift along the trim edge.
Neoprene and foam supports need a loop field bonded flat to the shell so the strap can be adjusted anywhere along it. Welding avoids stitching through a laminate that must stay water-resistant.
Flap closures, tongue tabs and removable liners are bonded to PU leather and coated fabric where a stitched seam would mark the face or open a water path.
Where a fabric face is laminated to foam, the hook and loop is bonded in the same operation as the laminate, which removes a separate sewing step and a needle line across the panel.
Hook and loop together, bonded to a panel: this tape
Loop field only, on a soft or foam substrate: nylon loop fabric or polyester loop fabric
Low profile, less surface fuzz: unnapped loop tape
Substrate and its thickness (cotton, PU leather, neoprene, foam, coated fabric)
Whether you press or weld, and the machine's available temperature and pressure
Tape width and the length per part or per roll
Service temperature of the finished product, and whether it is washed or cleaned
Custom slitting and cut lengths run through the converting service.
VS Standard Polyester Hook & Loop:
300% better UV resistance (QUV accelerated test)
90% low-temperature tack retention (-30℃ verified)
48-Hour Rapid Prototyping (9 adhesive options tested free)
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